Senior Operations Manager
Leads warehouse operations, inventory control, 3PL governance, and reverse-logistics execution across a complex manufacturing and supply-chain network. The role requires 8+ years of experience, strong ERP/WMS expertise, and the ability to establish audit-ready inventory controls and continuous improvements.
About the job
Responsibilities
Inventory Control & Governance
- Own the end-to-end inventory control operating model across internal warehouses, manufacturing locations, contract manufacturers, 3PLs, and partner-held inventory locations.
- Set standards for ABC and risk-based counts, high-value inventory, exception approvals, and discrepancy closure.
- Improve inventory practices to protect margin, reduce loss and write-offs, and strengthen perpetual accuracy.
- Align physical inventory movements, ERP/WMS transactions, documentation, approvals, and financial controls.
- Drive root-cause analysis and corrective actions for count variances, transfer discrepancies, receiving issues, RMA activity, MRB, scrap, unbuild activity, holds, aging inventory, and open exceptions.
Warehouse Footprint & Scalability
- Define warehouse and inventory footprint strategy to support growth, inventory accuracy, and transaction discipline.
- Evaluate internal warehouse, 3PL, partner, and contract-manufacturer nodes against volume, material risk, storage needs, service levels, and controls.
- Develop scalable warehouse processes, storage strategies, location controls, receiving protocols, inventory movement standards, and disposition workflows.
- Identify capacity risks, process gaps, and control weaknesses affecting inventory availability, margin, production continuity, or audit readiness.
3PL Partnership & Performance
- Own 3PL operating relationships, governance cadence, performance management, issue escalation, and service-level expectations.
- Set standards for receiving, storage, transfers, cycle counts, shipment handoffs, proof-of-delivery retention, exception reporting, and transaction timing.
- Improve inventory accuracy, reduce manual reconciliation, strengthen custody controls, and maintain audit-ready evidence.
- Monitor partner performance through KPIs, scorecards, business reviews, and corrective action plans.
RMA / Reverse Logistics Inventory
- Own inventory control for RMA and reverse-logistics movements through final receipt and reconciliation.
- Track ERP/WMS documentation, location status, custody changes, receipt confirmation, and exceptions accurately.
- Coordinate with Logistics, Warehouse, Manufacturing, Quality, Customer Support, Finance, 3PLs, and partner teams on returned or transferred materials.
- Drive closure of missing receipts, transaction gaps, aging RMA inventory, in-transit discrepancies, undocumented returns, and unresolved exceptions.
Finance Partnership, SOX Readiness & Audit Controls
- Partner with Finance and Accounting on inventory valuation, period-end close, audit evidence, and SOX readiness.
- Define controls for inventory adjustments, cycle-count variances, receipts, transfers, scrap, MRB, RMA, unbuild activity, and partner-held inventory.
- Maintain audit-ready documentation for custody, receiving, count execution, adjustment approvals, inventory movement evidence, and corrective actions.
- Support month-end, quarter-end, and year-end readiness by closing exceptions and reducing manual reconciliation.
- Escalate control gaps, aging exceptions, missing evidence, and process noncompliance.
Warehouse Operations & Process Execution
- Lead operating standards for receiving, put-away, storage, inventory movements, staging, kitting support, shipment handoffs, and controlled disposition.
- Ensure documented warehouse processes are scalable, consistently followed, and aligned with ERP/WMS controls.
- Drive transaction timing, physical-to-system alignment, location accuracy, and exception follow-up.
- Resolve operational blockers and improve material flow across Warehouse, Manufacturing, Supply Chain, Quality, Engineering, Finance, and Logistics.
Systems, Reporting & Continuous Improvement
- Improve ERP/WMS workflows, reporting, dashboards, exception queues, access controls, and partner data feeds.
- Use data to identify recurring defects, transaction lag, aging exceptions, partner performance issues, count-variance trends, and inventory risk.
- Develop and monitor KPIs for inventory accuracy, cycle-count completion, transaction SLA compliance, exception aging, receiving discipline, adjustment trends, and 3PL performance.
- Lead corrective-action and continuous-improvement initiatives addressing root causes.
- Translate operational data into leadership updates, prioritization recommendations, and action plans.
Requirements
- 8+ years of experience in warehouse operations, inventory control, supply chain operations, manufacturing operations, 3PL management, logistics operations, or a related field.
- Experience leading inventory control, warehouse execution, partner operations, cycle counts, discrepancy resolution, and operational process improvement.
- Strong understanding of receiving, transfers, cycle counting, variance investigation, inventory adjustments, scrap, MRB, RMA/reverse logistics, unbuild/rebuild activity, storage controls, transaction accuracy, and physical inventory governance.
- Experience across multiple inventory nodes, including internal warehouses, manufacturing sites, contract manufacturers, 3PLs, data centers, or external partner locations.
- Working knowledge of ERP, WMS, and operational reporting systems; NetSuite experience strongly preferred.
- Ability to partner effectively with Finance and Accounting on inventory controls, audit evidence, and SOX readiness.
Skills
ERP, Warehouse Management Systems, NetSuite, Inventory Control, Warehouse Operations, Supply Chain Operations, 3Pl Management, Cycle Counting, Reverse Logistics, Sox, Inventory Reconciliation, Kpi Reporting
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