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OpenAIOpenAISan Francisco, CA

Harness Engineer

Senior Harness Engineer responsible for designing, integrating, and validating custom wire harnesses and FPCs for advanced robotic systems from architecture through production. Requires 7+ years experience, strong electromechanical intuition, and cross-functional collaboration with mechanical, electrical, and manufacturing teams.

266k – 380k/yr
On-site7+ YOEHardware Engineering

About the role

Responsibilities

  • Lead the architecture, design, and integration of custom wire harnesses and/or flexible printed circuits (FPC).
  • Build and validate prototypes through hands-on bring-up, debugging, characterization, and iterative refinement.
  • Develop test methodologies and characterization infrastructure for wire harness performance, reliability, durability, and failure analysis.
  • Analyze test data to identify limitations, failure modes, and opportunities for design improvement.
  • Collaborate with manufacturing and supplier partners to transition designs from prototype to scalable production-ready assemblies.
  • Contribute to wire harness sourcing strategy, vendor qualification, prototype builds, and supply-chain development.
  • Document designs, interfaces, validation results, and engineering decisions to support long-term maintainability and production readiness.
  • Help establish engineering standards, integration practices, and development workflows for future robotic platforms.

Requirements

  • Bachelor’s degree in Mechanical Engineering, Electrical Engineering, Robotics, Mechatronics, or a related field.
  • 7+ years of experience designing and scaling custom wire harnesses and/or flexible printed circuits.
  • Strong understanding of connector types across all size ranges and wire types.
  • Proficiency with CAD and PLM tools, such as NX and Teamcenter, or equivalent systems.
  • Experience developing validation plans, reliability testing, and failure analysis workflows.

Nice-to-Haves

  • Experience scaling hardware systems from prototype through EVT/DVT/PVT and into production.
  • Strong intuition for designing high-performance electromechanical systems and understanding the tradeoffs between performance, robustness, manufacturability, and cost.
  • Highly hands-on with building, debugging, instrumenting, and testing hardware.
  • Ability to move fluidly between first-principles analysis, rapid prototyping, and production-oriented engineering decisions.
  • Comfortable working in fast-moving environments with evolving requirements and aggressive technical goals.
  • Strong sense of ownership and proactively drive cross-functional alignment.
  • Clear communication across disciplines and effective collaboration with research, controls, manufacturing, and operations teams.
  • Motivated by enabling the next generation of intelligent robotic systems through differentiated hardware capabilities.

Skills

wire harnessesflexible printed circuitsfpcconnector selectionCADNxteamcenterplmreliability testingfailure analysiselectromechanical designPrototypinghardware debugging
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