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OpenAIOpenAIUnited States

PCBA Manufacturing Engineer

Own sustaining manufacturing engineering for high-volume PCBA production, resolving defects and improving yield, quality, testing, and manufacturability. The role requires a bachelor's degree and 5+ years of PCBA manufacturing experience, with expertise in SMT, process control, root cause analysis, and contract manufacturing.

209k – 365k/yr
Remote5+ YOEHardware Engineering

About the role

Responsibilities

  • Own sustaining manufacturing engineering for PCBA production across multiple hardware platforms.
  • Drive root cause investigations for manufacturing defects, field failures, and production escapes.
  • Partner with Hardware Design Engineers to improve manufacturability through DFM, DFA, and DFT.
  • Support engineering change orders (ECOs) and manufacturing change implementation.
  • Work directly with contract manufacturers to improve production yield, cycle time, and quality.
  • Analyze manufacturing data to identify recurring process issues and improvement opportunities.
  • Develop corrective and preventive actions (CAPA) for manufacturing and supplier quality issues.
  • Support failure analysis activities, including electrical, functional, and process investigations.
  • Improve manufacturing documentation, work instructions, assembly processes, and test procedures.
  • Collaborate with Test Engineering to improve production test coverage and manufacturing diagnostics.
  • Support supplier qualification, process validation, and manufacturing readiness for design revisions.
  • Travel to manufacturing partners as needed to support production and issue resolution.

Requirements

  • Bachelor's degree in Electrical Engineering, Mechanical Engineering, Manufacturing Engineering, or a related field.
  • 5+ years supporting high-volume PCBA manufacturing.
  • Experience with SMT manufacturing, PCB fabrication, and electronic assembly processes.
  • Strong understanding of manufacturing process control, yield improvement, and statistical analysis.
  • Experience with root cause analysis methodologies such as 8D, 5 Why, Fishbone, or FMEA.
  • Experience working with contract manufacturers and global supply chains.
  • Ability to interpret schematics, BOMs, assembly drawings, and manufacturing documentation.
  • Excellent cross-functional communication and project management skills.

Preferred Skills

  • Experience with server, accelerator, networking, storage, or AI hardware platforms.
  • Familiarity with ICT, Flying Probe, Boundary Scan, Functional Test, and System-Level Test.
  • Experience supporting high-speed PCBAs involving GPUs, CPUs, memory, PCIe, Ethernet, or high-speed interconnects.
  • Knowledge of IPC-A-610, IPC-6012, and IPC-7711/7721 standards.
  • Experience with manufacturing execution systems (MES), PLM systems, and engineering change management.

Compensation

  • Annual salary range: $209,000–$365,000.

Skills

pcba manufacturingsurface-mount technologypcb fabricationStatistical AnalysisRoot Cause Analysisfmeacontract manufacturingDFMdfadftictboundary scanplmmesipc standards
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