Leads architecture, development, and validation of fuel systems for AI-powered autonomous aircraft, owning full lifecycle from concept to flight testing. Requires 12+ years in aircraft fuel systems, expertise in fluid mechanics, CFD, and modeling tools like ANSYS Fluent and MATLAB.
209k – 314k/yr
On-site12+ YOEHardware Engineering
About the role
Responsibilities
Architect end-to-end fuel systems including storage, transfer, venting, and pressurization for next-gen autonomous aircraft.
Lead cross-functional integration between propulsion, structures, avionics, and thermal teams to ensure optimal system performance.
Conduct system-level modeling and analysis to predict flow behavior, vapor suppression, slosh dynamics, and thermal effects.
Define performance requirements and verification strategies for high-reliability components and assemblies.
Lead design reviews, technical trade studies, and risk assessments for critical systems.
Oversee supplier selection, qualification, and acceptance testing for pumps, valves, tanks, and sensors.
Support and guide ground and flight test campaigns; perform root-cause analysis for system anomalies.
Mentor engineers, establish best practices, and develop processes for system integration and testing.
Contribute to long-term technology roadmaps, including hybrid-electric and alternative fuel system architectures.
Required Qualifications
B.S. or M.S. in Aerospace, Mechanical, or related engineering discipline.
12–15+ years of experience in aircraft fuel systems, aerospace fluids, or propulsion integration.
Demonstrated expertise with fuel system design, analysis, and certification for manned or unmanned aircraft.
Deep understanding of fluid mechanics, thermodynamics, and CFD principles.
Proficiency with analysis and modeling tools (ANSYS Fluent, OpenFOAM, MATLAB/Simulink) and CAD software (NX, CATIA, or SolidWorks).
Strong technical leadership and mentoring experience within multidisciplinary teams.
Familiarity with FAA and MIL-STD certification requirements and validation testing.
U.S. Citizenship required.
Preferred Qualifications
Experience with UAV, fighter, or ISR platform development.
Proven success leading complex fuel system programs from concept through flight test.
Knowledge of advanced or low-observable fuel system technologies, vapor suppression, and hybrid-electric integration.
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