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Senior Manufacturing Process Engineer

Designs and optimizes assembly sequences and manufacturing processes for autonomous robots, bridging R&D and high-volume production. Troubleshoots issues, leads line trials, and provides DFM feedback; requires 8+ years experience and expertise in CAD/process tools.

178k – 214kHayward, CAHardware EngineeringOnsite8+ YOE

About the role

Responsibilities

  • Develop assembly sequences and layout detailed process steps.
  • Execute line balancing studies to achieve production targets and optimize station cycle times.
  • Manage and perform engineering line trials to ensure rapid implementation with minimal disruption to the assembly line.
  • Provide critical feedback during design reviews for future programs to improve manufacturability, tool access, and ergonomics.
  • Act as a primary point of contact for troubleshooting complex design, process, and quality issues on the line.
  • Develop and maintain 100% accurate step-by-step assembly guides for all stations using tools like Dozuki/Oxygen.
  • Act as a technical leader, sharing knowledge and guiding junior engineers through complex technical challenges.

Qualifications

  • Education: Bachelor’s or Master's degree in an engineering discipline (Mechanical, Automotive, or Aerospace preferred).
  • Experience: 8+ years in manufacturing operations or automotive OEM environments, with proven track record leading technical projects at Senior or Staff Engineer level.

Technical Expertise

  • Proficiency in 3DX/CATIA/Delmia for virtual builds and process planning.
  • Line Balancing experience.
  • Deep understanding of GD&T, dimensional variance analysis, and metrology.
  • Familiarity with torque tools (Atlas Copco) and fastening processes.
  • Experience with Closures Systems (e.g., Doors, Glazings, and Dynamic Sealing Systems).
  • Knowledge of Lean Manufacturing, PFMEA, 8D Problem Solving, and MODAPTS.
  • Six Sigma Black Belt or Green Belt Certification.

Skills

CATIADelmia3DxGD&TLine BalancingPfmea8D Problem SolvingModaptsLean ManufacturingAtlas CopcoDozukiOxygenSix Sigma

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