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Senior Manager, Mechanisms Engineering (R4858)

Leads a team of mechanical engineers designing and developing high-performance mechanisms for autonomous aircraft launch and recovery systems, from concept to production. Owns mechanical deliverables, failure analysis, and cross-functional collaboration in a fast-paced environment.

180k – 270kDallas, TXHardware EngineeringOnsite10+ YOE

About the role

What you'll do

Functional Excellence

  • Directly contribute to the design, analysis, and integration of mechanical systems and subsystems for X-BAT Launch and Recovery Vehicle.
  • Establish and improve pragmatic mechanical engineering standards, templates, specifications, and best practices that increase design quality, reduce rework, and enable faster iteration.
  • Own mechanical engineering deliverables across the product lifecycle—from early concept and prototyping through test, production, and field support—with a bias toward execution and delivery.
  • Own failure mode analysis and reliability modeling for mechanical systems, establish lightweight, repeatable practices (e.g., FMEA, fault trees) that proactively identify risks, reduce field failures, and inform design tradeoffs.
  • Partner closely with Engineering, Manufacturing, Supply Chain, Quality, Program Management, and Flight Operations to ensure designs are buildable, testable, and reliable in real-world environments.
  • Provide hands-on technical support during ground and flight testing, demos, and field operations; rapidly troubleshoot and implement design fixes under tight timelines.

Team Leadership and Development

  • Lead, mentor, and develop a team of mechanical engineers, providing technical guidance, regular feedback, and clear expectations for ownership and execution.
  • Recruit and hire experienced mechanical engineers to strengthen team capability, elevate technical standards, and improve mentorship depth.
  • Act as a player-coach: balance meaningful individual technical contribution with team leadership, design reviews, and day-to-day unblock of engineers.
  • Establish team norms around accountability, decision-making speed, and engineering rigor—ensuring high-quality output without slowing momentum.
  • Set clear priorities aligned with program goals; actively manage team bandwidth, identify risks early, and communicate tradeoffs to leadership.
  • Drive clear and concise technical communication, ensuring design decisions, assumptions, and tradeoffs are well-documented and understood across functions.

Required qualifications

  • Bachelor’s degree in Mechanical Engineering, Aerospace Engineering, or related discipline.
  • 10+ years of experience in mechanical design for aerospace, ground support equipment, or related ruggedized hardware systems.
  • 3+ years of leadership/management with demonstrated excellence in building, retaining, and leading a high performing engineering team.
  • Proficiency in 3D CAD software (NX preferred) with demonstrated ability to create detailed GD&T-compliant component and assembly 3D models and drawings.
  • Proficiency in developing drawing templates/standards, and design/manufacturing specifications.
  • Familiarity with industry standards (ASME, ISO, ASTM, or industry-specific regulatory requirements).
  • Experience with engineering analysis methods (FEA, stress, thermal, tolerance stack-up, fatigue, fluid flow as applicable) to validate design integrity.
  • Ownership of 2–3 full product development cycles from concept through release to production to on-going customer sustainment.
  • Cross-functional collaboration experience with other Engineering Functions, Manufacturing, Quality, Supply Chain, Program Management, and Field Operations.
  • Demonstrated ability to work effectively in a fast-paced, high-ownership development environment with evolving priorities.
  • Strong written and verbal technical communication skills.

Preferred qualifications

  • M.S. degree in Aerospace or Mechanical Engineering.
  • Experience supporting UAV, DoD, or aerospace full vehicle programs.
  • Familiarity with aerospace standards (MIL-STD, ASME Y14.5, FAA).
  • Knowledge of manufacturing processes (machining, sheet metal, injection molding, casting, additive manufacturing) and ability to design for manufacturability (DFM).
  • Knowledge of reliability modeling and analysis methods.
  • Experience using FEA tools (ANSYS, Abaqus, NASTRAN, or similar) for linear structural analysis.

Skills

NxGD&TFEAAnsysAbaqusNastranAsme Y14.5Mil-StdFmeaDFM

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