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Shield AIShield AIDallas, TX

Senior Manager, Quality

Lead quality activities for complex aerospace development programs from prototype to production. Build and manage a quality team, implement risk management and quality systems, ensure compliance with AS9100, and partner with engineering and manufacturing to achieve reliability and mission success. Requires 10+ years aerospace experience and 5+ years leading quality organizations.

160k – 240k
On-site10+ YOEQA Engineering

About the role

What you'll do

Development Quality Leadership

  • Serve as the quality leader for XBAT development.
  • Establish quality strategy, objectives, and metrics aligned with program milestones.
  • Integrate quality requirements into the product development lifecycle.
  • Ensure quality considerations are incorporated during system architecture, design reviews, verification, validation, and qualification activities.
  • Partner with Engineering leadership to identify and mitigate technical and programmatic risks.
  • Drive a culture of proactive quality and continuous improvement throughout the program.

Design & Configuration Quality

  • Ensure quality requirements are appropriately captured in product definitions, specifications, and design documentation.
  • Participate in design reviews, change control boards, and configuration management activities.
  • Ensure full configuration and traceability for all material installed into prototype aircraft.
  • Evaluate engineering changes for quality and production readiness impacts.
  • Support requirements verification and validation planning.
  • Drive design-for-manufacturing, design-for-quality, and design-for-reliability initiatives.

Risk Management & Reliability

  • Lead quality participation in program risk management activities.
  • Establish and maintain FRACAS processes for development and flight test phases of the program.
  • Facilitate root cause and corrective action investigations for design, manufacturing, supplier, and field failures.
  • Support reliability growth planning and execution.
  • Monitor defect trends, failure modes, and reliability metrics to identify systemic risks.

Verification, Validation & Test Quality

  • Develop quality oversight strategies for laboratory, ground, and flight test activities.
  • Ensure test results, anomalies, and nonconformances are appropriately documented and dispositioned.
  • Support qualification and certification efforts.
  • Establish processes for managing test escapes, failures, and corrective actions.

Nonconformance & Corrective Action Management

  • Lead Material Review Board activities for development hardware.
  • Establish scalable processes for nonconformance management.
  • Drive root cause analysis using structured problem-solving methodologies.
  • Ensure timely and effective corrective and preventive actions.
  • Track effectiveness of corrective actions through closure.

Production Readiness & Industrialization

  • Partner with Manufacturing and Supply Chain teams to transition products from prototype to production.
  • Define quality requirements for production readiness reviews.
  • Support development of inspection plans, acceptance criteria, and control strategies.
  • Ensure lessons learned from development are incorporated into production processes.
  • Lead quality planning activities supporting low-rate initial production and rate increases.

Quality Management System

  • Develop and implement quality processes supporting aerospace development programs.
  • Ensure compliance with AS9100, customer requirements, and internal procedures.
  • Drive continuous improvement of development quality processes.
  • Support internal and external audits as required.
  • Establish scalable systems that support future production growth.

Leadership & Team Development

  • Build, lead, and mentor a high-performing quality organization.
  • Recruit and develop quality engineers, inspectors, and technicians.
  • Establish clear objectives, priorities, and performance expectations.
  • Promote a culture of accountability, technical excellence, and collaboration.
  • Develop organizational capabilities to support future company growth.

Required qualifications

  • Bachelor's degree in Engineering, Quality, Manufacturing, Aerospace Engineering, or related technical discipline.
  • 10+ years of experience in aerospace, defense, aviation, space, or other highly regulated industries.
  • 5+ years of leadership experience managing technical quality organizations.
  • Experience supporting complex product development programs from concept through production transition.
  • Strong knowledge of quality systems, engineering development processes, and aerospace manufacturing.
  • Experience leading root cause investigations and corrective action programs.
  • Experience with risk management, reliability engineering, and failure analysis.
  • Working knowledge of AS9100 quality management systems.
  • Demonstrated ability to influence cross-functional teams and senior leadership.

Preferred qualifications

  • Experience supporting UAV, aerospace, defense, aviation, autonomous systems, or advanced technology programs.
  • Experience leading quality organizations during rapid company growth.
  • Background in systems engineering, reliability engineering, or development engineering.
  • Experience with flight test programs and qualification testing.
  • ASQ Certified Quality Engineer (CQE), Certified Manager of Quality/Organizational Excellence (CMQ/OE), or equivalent certification.
  • Familiarity with government defense programs and customer quality requirements.

Skills

Quality ManagementRoot Cause AnalysisRisk ManagementReliability EngineeringAs9100FracasAerospace DevelopmentConfiguration ManagementFailure AnalysisCorrective ActionDesign For QualityProduction Readiness

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