Staff Mechanical Engineer
Lead mechanical design of complex electromechanical consumer products from concept through high-volume production in Asia. Requires 8+ years experience, strong CAD skills, and expertise in DFM/DFA and GD&T.
Staff Hardware Reliability Engineer (R4675)
Leads hardware reliability for VBAT flight systems through design-for-reliability practices, environmental/stress testing (HALT/HASS/vibration), failure analysis, and root cause investigations. Requires bachelor's in Materials/Mechanical/Reliability Engineering, Python proficiency, and 3+ years experience preferred.
159k – 238kDallas, TXBoston, MAHardware EngineeringOnsite
About the role
Responsibilities
- Develop and implement design-for-reliability best practices.
- Conduct stress screening, environmental testing (temperature cycling, vibration, HALT, HASS), and failure analysis.
- Analyze designs and test results to identify failure modes and mitigations.
- Collaborate with design engineers to implement reliability practices early.
- Participate in design reviews, FMEA, and approve designs for release.
- Investigate manufacturing non-conformances and field failures for root cause.
- Travel to supplier processes for deep dives.
- Develop corrective actions and process improvements.
- Use reliability modeling and simulation tools to predict performance and lifespan.
Required Qualifications
- Technical background in materials science, electronics manufacturing (PCB fabrication and assembly), hardware reliability, environmental testing.
- Bachelor's degree in Materials Engineering (preferred), Mechanical, or Reliability Engineering.
- Familiarity with electronics (PCBs, PCBAs, components) and moving mechanical assemblies.
- Experience with interdisciplinary teams from concept to production.
- Project management of technical projects.
- Proficiency in Python, NumPy, Pandas, SciPy, Plotly, Matplotlib.
- Familiarity with IPC, JEDEC, AIAA, AEC, MIL, SMC standards.
- Self-starting with growth mindset, problem-solving, attention to detail, communication skills.
Preferred Qualifications
- Master's degree in Materials Engineering (preferred), Mechanical, or Reliability Engineering.
- 3+ years in hardware reliability engineering (aerospace/automotive focus).
- Proficiency in failure analysis and materials characterization.
- Experience with PCB fabrication, SMT, polymerics manufacturing.
Skills
PythonNumPypandasScipyPlotlyMatplotlibHaltHassFmeaPcb FabricationReliability ModelingFailure AnalysisVibration TestingTemperature Cycling
Similar roles
Hardware Engineering jobsSenior Staff Engineer, Aerostructures Design (R5072)
Lead structural design and analysis for next-gen autonomous UAVs, owning CAD, FEA, testing, and cross-functional integration from concept through production. Requires 10+ years aircraft structural design experience and deep expertise in composites, metallic structures, and aerospace standards.
Staff Mechanical Design Engineer
Leads development of complex electromechanical systems for consumer sleep products, from concept through high-volume production. Requires 8+ years experience in mechanical design, CAD proficiency, manufacturing processes, and BSME.
Structural Test Stand Design Engineer (R4413)
Designs and builds custom test stands and fixtures for validating aircraft mechanical systems, integrating sensors and hydraulics. Analyzes data with Python and performs FEA using Siemens NX; requires 9+ years in mechanical testing.