Staff Mechanical Engineer
Lead mechanical design of complex electromechanical consumer products from concept through high-volume production in Asia. Requires 8+ years experience, strong CAD skills, and expertise in DFM/DFA and GD&T.
Staff Mechanical Design Engineer
Leads development of complex electromechanical systems for consumer sleep products, from concept through high-volume production. Requires 8+ years experience in mechanical design, CAD proficiency, manufacturing processes, and BSME.
160k – 240kSan Francisco, CAHardware EngineeringOnsite8+ YOE
About the role
Responsibilities
- Architect and design complex electromechanical systems, including plastic, metal, and soft goods components integrated with novel sensors and actuators.
- Drive designs across the entire development lifecycle, including brainstorming, CAD, prototyping, testing, and ramp into production in Asia.
- Shape the direction of our products and features by collaborating with industrial design, marketing, and product teams as well as company leadership.
- Solve highly cross-functional problems by working with electrical, software, reliability, and manufacturing engineering teams.
- Perform analysis and testing to ensure designs meet product goals, including thermal, fluid, and structural analysis.
Requirements
- 8+ years of consumer product design experience with knowledge of injection molding, sheet metal forming, and sensor/electronics integration.
- Track record of shipping high-volume consumer products, including manufacturing support in Asia. Willingness and ability to travel to China as needed.
- Highly proficient with 3D modeling and simulation tools (e.g. Solidworks, NX, Creo).
- Experience with high-volume manufacturing processes, design for manufacturability and assembly (DFM/DFA), tolerance analysis, functional dimensioning and geometric tolerancing (GD&T).
- Solid understanding of root cause analysis, DOEs, and other quality measuring techniques.
- BSME or equivalent. MS preferred.
Skills
SolidworksNxCreoInjection MoldingSheet Metal FormingSensor IntegrationElectronics IntegrationDFMDfaGD&TTolerance AnalysisThermal AnalysisFluid AnalysisStructural AnalysisRoot Cause Analysis
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