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Senior Manufacturing Systems Engineer

119k – 179kSanta Clara, CAOnsite5+ YOE
Summary

Lead troubleshooting and root cause analysis for complex electro-mechanical and optical manufacturing systems. Develop test processes, KPI dashboards, and drive process improvements in a fast-paced production environment.

About the role

Responsibilities

  • Own root cause analysis and troubleshooting of complex electro-mechanical and optical systems, using data analysis and MES tools to identify, validate, and resolve issues at their source.
  • Serve as a key technical resource for the production floor -- rapidly unblocking manufacturing personnel when issues arise, driving corrective actions through to full resolution so the line stays moving and problems don't recur.
  • Partner with production and cross-functional teams (Design, Systems, Quality, Supply Chain) to implement corrective actions and drive lasting process improvements.
  • Develop and maintain reporting dashboards to track, trend, and communicate manufacturing KPIs -- turning data into actionable insights for the production line.
  • Lead Product Validation Testing (PVT) for new products, building bring-up and end-of-line test processes that are robust, repeatable, and scalable.
  • Translate technical findings into updated work instructions and process documentation, ensuring fixes are captured and sustained on the production floor.

Requirements

  • B.S./M.S. in Electrical, Mechanical, or Systems Engineering -- a background spanning hardware and software is strongly preferred.
  • 5+ years in a manufacturing environment, with the ability to manage shifting priorities in a fast-paced setting.
  • Hands-on troubleshooting experience with complex electro-mechanical, optical, or similarly integrated systems.
  • Proficiency in Python or similar scripting tools for querying, analyzing, and visualizing manufacturing data; experience with Splunk or Quickbase a plus.
  • Proven ability to resolve production line issues using structured root cause analysis (8D, 5-Why, Fishbone, or similar).
  • Experience building KPI dashboards and applying statistical tools to identify trends and drive process improvements.
  • Able to translate technical findings into clear work instructions, process documentation, and corrective action plans.
  • Strong communicator who works effectively across Design, Systems, Quality, and Supply Chain teams.

Preferred Qualifications

  • Experience troubleshooting equipment containing UV lasers, high-end optics, or complex fluid systems.
  • Experience in additive manufacturing or 3D printing production environments.
Skills
PythonMESSplunkQuickbaseRoot Cause Analysis8D5-WhyFishboneKPI DashboardsStatistical Analysis
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