Fabrication Technician
Hands-on Fabrication Technician commissions and maintains prototyping equipment like 3D printers, CNC mills, and laser cutters. Fabricates precision parts, assembles electro-mechanical prototypes, and manages lab operations for hardware team. Requires 5+ years experience in mechanical fabrication.
Responsibilities
Equipment Commissioning & Maintenance
- Commission, set up, and bring online new fabrication equipment including 3D printers (FDM, SLA/DLP, SLS), desktop CNC mills, laser cutters, and other bench top tools.
- Own routine maintenance, calibration, and consumables management for all prototyping equipment; proactively prevent downtime.
- Troubleshoot equipment issues, coordinate service calls, and maintain maintenance logs.
- Evaluate and recommend new tools, materials, and processes to expand lab capability.
Fabrication & Precision Assembly
- Fabricate mechanical parts using additive, subtractive, and manual methods to meet drawing specifications and tolerances.
- Perform post-processing: support removal, sanding, bonding, tapping, heat-setting inserts, painting, and surface finishing.
- Execute precision hand assembly of compact electro-mechanical prototypes—including sub-cm enclosures, press fits, threaded fasteners, and delicate component integration.
- Build and maintain jigs, fixtures, and test rigs used in prototype assembly and validation.
- Read and interpret mechanical drawings, GD&T callouts, and 3D CAD models to execute fabrication tasks with minimal supervision.
Lab Operations & Organization
- Maintain a highly organized, clean, and safe lab environment; enforce 5S principles across workstations and storage.
- Manage lab inventory including materials, consumables, fasteners, adhesives, and tooling; reorder supplies before stockouts.
- Follow and improve build procedures; document builds with photos, measurements, and structured notes.
- Coordinate with vendors for outsourced parts: obtain quotes, track orders, inspect incoming parts for conformance.
- Support engineering testing by preparing samples, running measurements, and logging data.
Required Qualifications
- 5+ years of hands-on experience in mechanical fabrication, prototyping, or a related role in consumer electronics, robotics, or hardware development.
- Demonstrated skill in commissioning and maintaining benchtop fabrication equipment (3D printers, CNC, laser cutters).
- Strong hand-tool proficiency and precision assembly skills, comfortable working with small parts, tight tolerances, and delicate components.
- Ability to read and work from mechanical drawings, GD&T callouts, and 3D models.
- Strong understanding of common engineering materials: plastics (ABS, PC, nylon), metals (aluminum, steel, brass), adhesives, and fasteners.
- Highly organized with exceptional attention to detail and a commitment to a clean, well-maintained lab.
- Dependable, safety-conscious, and able to prioritize and manage multiple concurrent tasks.
- Strong verbal and written communication skills.
Preferred Qualifications
- Previous experience at a startup or early-stage hardware company.
- Familiarity with MCAD tools (SolidWorks, Fusion 360) for viewing and measuring models.
- Experience with soft goods, textiles, or composite materials.
- Comfort with basic electrical assembly: connectors, cable harnesses, simple soldering.
- Exposure to metrology tools: calipers, micrometers, height gauges, optical comparators.
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