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ZooxZooxHayward, CA

Senior Plant Issue Resolution Engineer - Electrical Systems

Leads triage, containment, and resolution of electrical systems issues in autonomous vehicle manufacturing. Drives root cause analysis, corrective actions, and cross-functional collaboration to ensure production quality and efficiency. Requires 8+ years in hardware systems and strong electrical engineering knowledge.

170k – 209k/yr
On-site8+ YOEHardware Engineering

About the role

Responsibilities

  • Lead triage, containment, and resolution plan of issues identified during general assembly and end-of-line testing within assigned subsystem/domain
  • Define and execute short-term containment actions, including rework plans, part quarantine, and build flow protection
  • Collaborate cross-functionally to lead root cause analysis across design, process, supplier, and manufacturing domains, identify and prioritize blockers, and drive Design for Manufacturing (DFM) improvements
  • Support cross-functional teams to implement permanent corrective actions (PCA) and prevent recurrence
  • Support prototype builds, production trials, and engineering changes to validate fixes and improve manufacturability
  • Develop and maintain metrics, dashboards, and reporting to track issue health, closure rates, and recurrence and improve PIRT processes, including issue tracking, prioritization, and cross-functional execution

Qualifications

  • B.S. or M.S. degree in Electrical Engineering or related technical field
  • 8 to 12 years of experience in automotive OEMs, robotics, aviation, or other complex hardware systems within manufacturing, product engineering, or sustaining environments
  • Strong understanding of vehicle electrical systems, wiring harnesses and connectors, control units, compute, and sensor hardware
  • Proven experience leading root cause analysis and corrective actions in production, manufacturing, or field environments, including new product launch support
  • Strong cross functional communication and problem solving skills with the ability to operate effectively in a fast paced environment

Bonus Qualifications

  • Experience with Design for Manufacturing (DFM), production process optimization, Lean, Six Sigma, or similar continuous improvement methodologies
  • Experience in autonomous vehicles, robotics, or EV systems
  • Familiarity with tools such as 3DX (Dassault), DELMIA, SAP ME/MII, JIRA, Confluence, SQL, Python, or data visualization tools

Skills

Vehicle Electrical SystemsWiring HarnessesConnectorsControl UnitsCompute HardwareSensor HardwareRoot Cause AnalysisDesign For ManufacturingDFMJiraConfluenceSQLPython3DxDelmiaSap Me/Mii
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