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WHOOPWHOOPBoston, MA

Senior Manufacturing Engineer, Tech Lead

Lead manufacturing technical readiness for two NPI programs in consumer electronics, owning processes from prototype to production, building and mentoring a small team, and driving DFX and quality improvements. Requires 7+ years experience, engineering degree, and hands-on factory expertise.

Salary not listed
Hybrid7+ YOEHardware Engineering

About the role

Responsibilities

  • Own and lead end-to-end manufacturing execution for NPI, ensuring deliverables, risks, and milestones are met on schedule
  • Lead a small dedicated manufacturing engineering team, including mentoring a Junior Manufacturing Engineer and directing an in-region (Asia) Process Engineer
  • Drive manufacturing technical readiness across builds: process development, documentation, optimization, validation, and handoff
  • Provide technical leadership and prioritization across two projects, balancing hands-on execution with delegation and coaching
  • Manage factory teams on design and qualification of fixtures and equipment; leverage automation where possible
  • Execute DFX and Lean Six Sigma methodologies to improve yield, reliability, manufacturability, scaleability, and cost
  • Ensure processes meet specifications via robust control and qualification plans
  • Define and conduct DOEs, FA, and structured problem solving (DMAIC, 8D) to resolve manufacturing challenges
  • Drive cross-functional rapid development cycles
  • Provide clear program-level communication on status, risks, and escalations
  • Coordinate parallel paths for high-risk milestones and supplier gaps
  • Partner with CM/JDM and internal stakeholders on schedule, capacity, quality
  • Willingness to travel up to 25% internationally

Qualifications

  • Degree in Engineering, Manufacturing, or related technical field
  • 7+ years of manufacturing experience with moderate to high volume consumer electronics (technical lead experience strongly preferred)
  • Experience with ultrasonic welding, adhesives, heat staking, and assembly of small battery-powered electronics
  • Understanding of injection molded plastic part principles, defect modes, and process qualification
  • Understanding of GD&T principles
  • Proven track record qualifying processes and troubleshooting on factory floor
  • Proficiency in SolidWorks for fixture design
  • Strong organizational, multi-tasking, and time management skills
  • Experience communicating with engineering, manufacturing, and external partners in CM/JDM model
  • Ability to mentor engineers, lead cross-functional teams, and drive accountability

Skills

SolidworksDfxLean Six SigmaUltrasonic WeldingAdhesivesHeat StakingInjection MoldingGD&TDoeDmaic
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