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Staff Engineer, Mechanical (R4887)

Designs, analyzes, and integrates mechanical systems for V-BAT aircraft and ground support equipment across full product lifecycle. Requires bachelor's in Mechanical Engineering, 5-6 years aerospace hardware experience, and proficiency in 3D CAD tools.

130k – 200kDallas, TXHardware EngineeringOnsite5+ YOE

About the role

What you'll do

  • Directly contribute to the design, analysis, and integration of mechanical systems and subsystems for V-BAT aircraft and ground support equipment, including payload integrations, avionics packaging, harnessing and connector selection, transport structures, and launch & recovery systems.
  • Own mechanical engineering deliverables across the product lifecycle—from early concept and prototyping through test, production, and field support—with a bias toward execution and delivery.
  • Partner closely with Engineering, Manufacturing, Supply Chain, Quality, Program Management, and Flight Operations to ensure designs are buildable, testable, and reliable in real-world environments.
  • Provide hands-on technical support during ground and flight testing, demos, and field operations; rapidly troubleshoot and implement design fixes under tight timelines.

Required qualifications

  • Bachelor’s degree in Mechanical Engineering or closely related field from an accredited institution.
  • 5-6 years of hands-on mechanical design experience in aerospace, ground support equipment, or related ruggedized hardware systems.
  • Proficiency in 3D CAD software (SolidWorks, NX, CATIA, or similar) with demonstrated ability to create detailed drawings, assemblies, and GD&T-compliant documentation
  • Strong foundation in structural design, material selection, and manufacturing processes.
  • Experience performing engineering calculations (stress, thermal, tolerance stack-up, fatigue, FEA as applicable) to validate design integrity
  • Cross-functional collaboration experience with Manufacturing, Quality, Supply Chain, and Program Management.

Preferred qualifications

  • Root cause analysis and structured problem-solving capability to resolve mechanical failures.
  • Familiarity with industry standards (ASME, ISO, ASTM, or industry-specific regulatory requirements).
  • Familiarity with MIL-STD requirements and environmental qualification testing.
  • Familiarity to power distribution, hydraulics, or aerospace support systems.
  • Experience working with external suppliers or contract manufacturers.

Skills

SolidworksNxCATIAGD&TFEACADStructural DesignMaterial SelectionManufacturing ProcessesRoot Cause Analysis

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