Staff Engineer, Industrial (R4300)

Responsibilities

• Map current-state flow: cycle/takt times, operator walk paths, WIP, supermarkets/kitting strategies, replenishment loops.
• Produce detailed 2D layouts and 3D/VR models with utilities, rack placement, POUs, FIFO lanes, safety zones, and equipment footprints.
• Run capacity analysis, line balancing, buffer sizing, and kanban calculations.
• Define material presentation (kitting, bulk, sequencing) and packaging standards for mechanical/composite/electrical parts.
• Lead cross-functional layout design reviews with ME, IE, Quality, EHS, and Production.
• Run discrete-event simulations (Plant Simulation/FlexSim/AnyLogic) to test throughput, sensitivity, and bottlenecks.
• Write a Launch Layout & Flow Playbook including signage, floor markings, tugger routes, supermarket definitions, and build-station standards.
• Support physical installation (tape-outs, rack placement, utility tie-ins) and validate performance through time studies and spaghetti diagrams.

Required Qualifications

• 7+ years of experience in factory layout, industrial engineering, material flow design, or related AME functions.
• Bachelor’s degree in Mechanical, Industrial, Systems, or related engineering field.
• Experience in prototype manufacturing in a startup or rapid-growth environment.
• Strong understanding of manufacturing processes, including machining, composites, avionics and/or assembly.
• Demonstrated ability to work in a fast-paced, high-pressure environment and adapt to changing priorities.

Preferred Qualifications

• Knowledge of quality standards, such as AS9100 or ISO 9001.
• Familiarity with advanced manufacturing technologies, such as additive manufacturing or automation systems.
• Strong project management skills, including experience managing multiple priorities and deadlines.

Tools & Skills

• AutoCAD, Visio, Plant Simulation/FlexSim/AnyLogic, time-study methods, line balancing, 5S/visual management, industrial engineering principles.