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Senior Staff Propulsion Engineer (TVC) (X-BAT) (R4160)

Serves as Responsible Engineer for Thrust Vector Control (TVC) system on X-BAT, owning full lifecycle from design to flight testing. Requires 7+ years in aerospace propulsion, Python proficiency, and expertise in nozzle dynamics and mechanical integration.

173k – 260kDallas, TXHardware EngineeringOnsite7+ YOE

About the role

Responsibilities

  • Act as the single-threaded owner for the TVC system, accountable for all technical decisions from concept to flight.
  • Define and manage system requirements, performance goals, and mechanical/electrical interfaces.
  • Design and integrate vectoring mechanisms with the engine and surrounding structure.
  • Lead ground and flight testing of the TVC system, including instrumentation planning, data collection, and performance evaluation.
  • Analyze control authority, vectoring bandwidth, and dynamic response across the flight envelope.
  • Collaborate with the controls team to shape vectoring logic and ensure closed-loop system performance meets CONOPS requirements.
  • Own fault management, failure investigations, and system reliability strategies.
  • Represent the TVC system in design reviews, technical checkpoints, customer briefings, and leadership updates.

Required Qualifications

  • Bachelor’s degree in aerospace engineering, Mechanical Engineering, or a related discipline.
  • 7+ years of experience in aerospace propulsion or flight control systems, with relevant experience owning subsystem development.
  • Deep understanding of nozzle dynamics, actuation systems, mechanical integration, and structural/thermal constraints.
  • Demonstrated experience in hardware development, test planning, and flight test support.
  • Strong proficiency in Python for performance analysis, data processing, and model correlation.
  • Familiarity with tools such as ANSYS, FEA, or thermal/fluid modeling for mechanism and system validation.

Preferred Qualifications

  • Experience with TVC or control effector systems on UAVs, tactical aircraft, or rocket platforms.
  • Familiarity with low-bypass turbofan engines and integration constraints near hot-end propulsion hardware.
  • Experience collaborating on control logic development, transient response shaping, and actuator tuning.
  • Proficiency with Siemens NX and Teamcenter for CAD and configuration control.
  • Background in failure modes analysis, margin modeling, and system validation strategies.
  • M.S. or Ph.D. in Aerospace Engineering or a related discipline.

Skills

PythonAnsysFEASiemens NxTeamcenterThrust Vector ControlNozzle DynamicsActuation Systems

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