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Hydrometallurgical Process Engineer

100k – 175kSan Francisco, CAHouston, TXHardware EngineeringOnsite
Summary

Leads development and deployment of hydrometallurgical refining processes for critical minerals, from concept to commissioning. Manages vendors, builds process models, optimizes operations, and collaborates with software/ML teams on automation and digital twins. Requires chemical/process engineering expertise in mineral processing.

About the role

Responsibilities

  • Lead hydrometallurgical process equipment scopes from concept development and modeling validation through procurement, detailed engineering, fabrication, installation, commissioning, and ramp-up.
  • Manage external technology licensors, equipment vendors, and engineering partners to deliver fully integrated and performant hydrometallurgical refining systems.
  • Develop detailed heat and material balances for complex hydrometallurgical process trains, including leaching, solution purification, solvent extraction/ion exchange, precipitation, crystallization, and residue handling.
  • Build hydraulic models and process flow diagrams/P&IDs for hydrometallurgical circuits, ensuring operability, reliability, and safety.
  • Create first-principles models of chemical reactors and unit operations (e.g., leach reactors, autoclaves, SX settlers, IX columns, precipitation reactors, filtration systems) to validate scale-up and derisk commercial designs.
  • Identify, evaluate, and implement engineering solutions to optimize extraction, purification, and recovery processes under varying chemistry, feedstock qualities, and operating conditions.
  • Collaborate deeply with R&D, lab staff, pilot-plant engineers, and operations teams to translate bench-scale insights into robust and scalable hydrometallurgical flowsheets.
  • Work closely with software and machine-learning teams to automate process-engineering workflows and develop advanced control, optimization, and digital-twin models for hydrometallurgical reactors and plants.

Requirements

  • Strong understanding of engineering fundamentals and demonstrated ability to solve challenging problems.
  • Strong foundation in chemical engineering, metallurgical engineering, or process engineering, with demonstrated ability to apply engineering fundamentals to complex hydrometallurgical systems.
  • Experience with equipment engineering and design, including brownfield modifications and upgrades of process equipment (e.g., leach tanks, reactors, filtration systems, solvent extraction circuits).
  • Experience with greenfield design of hydrometallurgical unit operations and integrated circuits.
  • Troubleshooting, evaluation, and optimization of operating hydrometallurgical or chemical-process equipment.
  • Experience in hydrometallurgical mineral processing or metal refining, large-scale mining, critical-minerals processing, or battery-materials production, industrial chemical manufacturing with complex aqueous/chemical reaction systems, or EPC/EPCM firms supporting mining and mineral processing industry projects.
Skills
HydrometallurgyChemical EngineeringProcess EngineeringLeachingSolvent ExtractionIon ExchangePrecipitationCrystallizationP&IDsHeat and Material BalancesHydraulic ModelingProcess SimulationAutoclavesFiltration SystemsDigital Twin Models
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