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Shield AIShield AIDallas, TX

Logistics and Tool Control Manager

Manage tool control, FOD prevention, calibration, inventory, and logistics for ground and flight test operations on the X-BAT program. Requires 5+ years in aviation/aerospace/defense logistics or maintenance, experience with controlled tools and asset-management systems, and strong cross-functional coordination skills.

100k – 150k/yr
On-site5+ YOEOther

About the role

What you'll do

  • Manage the tool-control program for maintenance, integration, modification, ground and flight test activities.
  • Maintain serialized records for tools, special test equipment, calibrated devices, batteries, ground-support equipment, and other controlled assets.
  • Enforce tool and equipment issue, return, reconciliation, accountability, and lost-tool procedures.
  • Support FOD prevention through audits, walkdowns, training, trend tracking, corrective actions, and process improvements.
  • Maintain calibration schedules and prevent expired, damaged, or suspect measuring and test equipment from being used on flight hardware.
  • Build, stage, issue, and reconcile tools, parts, special test equipment, and ground and flight support kits for daily test operations.
  • Coordinate with Flight Test, Maintenance, Engineering, Quality, Safety, Procurement, Supply Chain, and Range Operations to support test readiness.
  • Manage weapon system spares, consumables, support hardware, ground-support equipment, and other support assets.
  • Oversee receiving, inspection, quarantine, storage, issuance, and return of parts, materials, and controlled equipment.
  • Maintain critical-spares plans, logistics readiness dashboards, shortage reports, and action trackers.
  • Support remote test deployments, mobile range operations, and rapid field reconstitution activities.
  • Lead cycle counts, inventory audits, tool audits, discrepancy investigations, and corrective actions.
  • Provide daily logistics readiness status, risks, and blockers to flight-test leadership.

Required qualifications

  • 5+ years of experience in aviation, aerospace, defense, manned or unmanned flight test, maintenance, logistics, or production operations.
  • Experience managing controlled tools, calibrated equipment, spares, or technical inventory.
  • Familiarity with FOD prevention, material traceability, and maintenance support.
  • Experience using inventory, ERP, CMMS, QMS, barcode, RFID, or similar asset-management systems.
  • Ability to work cross-functionally with Engineering, Manufacturing, Test Operations, Supply Chain, Program Leadership, Quality, and Safety.
  • Strong documentation, audit, problem-solving, and corrective-action skills.
  • Detail-oriented approach with a strong commitment to tool control, logistics discipline, and process compliance.
  • Ability to operate effectively in a fast-paced ground-test and flight-test environment with rapidly changing priorities.
  • Ability to support overtime and weekend coverage as required.

Preferred qualifications

  • 8+ years of experience in aviation, aerospace, defense, manned or unmanned flight test, maintenance, logistics, or production operations.
  • Knowledge of AS9100, ISO 9001, FAA, DoD/DoW, and other aerospace quality-system requirements.
  • Experience supporting defense programs, ITAR/EAR-controlled environments, or security-cleared environments.
  • Experience supporting prototype aircraft, weapon systems, or mission-critical aerospace systems.

Skills

tool controlfod preventionInventory Managementlogistics coordinationcalibration managementasset traceabilityERP Systemscmmsqmsrfidbarcode systemsaerospace quality standardsas9100iso 9001faa regulations

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