Staff Technician, Mechanical Test

Responsibilities

• Construct and assemble large-scale structures and test articles in alignment with engineering drawings and CAD models.
• Support the design, prototyping, and fabrication of new products, R&D initiatives, and flight-ready hardware.
• Maintain accurate records of test equipment configurations and device designations across all projects.
• Work with aerospace-grade materials and perform structural repairs using industry-standard techniques and tools.
• Fabricate fixtures, machine brackets, and execute rapid modifications on prototype hardware as needed.
• Install strain gauges, thermocouples and various sensors according to precise instrumentation schematics.
• Route cabling, integrate data acquisition systems, and verify sensor calibration and operational status.
• Conduct mechanical testing by applying static and dynamic loads per detailed engineering procedures.
• Document test outcomes clearly and report anomalies or irregularities in a timely manner.
• Ensure a clean, organized, and safe workspace across shop, lab, and composite work areas.
• Contribute to ongoing improvements in instrumentation standards, testing procedures, and fabrication workflows.
• Source and manage inventory for parts and equipment needed for component repair or replacement.

Requirements

• 8+ years of experience in fabrication or aerospace-grade instrumentation.
• Strong background in strain gauge installation and sensor wiring.
• Hands-on experience in machine shop operations, including manual and/or CNC tools.
• Ability to read engineering drawings, schematics, and detailed work instructions.
• Comfortable working in shop and lab environments with exposure to noise, dust, and chemicals.
• Ability to lift and move parts and equipment (up to 50 lbs.) and perform physical work for extended periods.

Nice-to-Haves

• Familiarity with mechanical testing systems (e.g., load frames, DAQ systems).
• Experience in aerospace, automotive, defense, or high-performance prototyping environments.
• Knowledge of adhesives, fasteners, and bonding processes for composite-to-metal interfaces.
• Able to work independently and adapt quickly to changing technical needs.
• Hands-on experience performing MIL-STD testing including vibration, shock, thermal testing.