Design and develop complex electro-mechanical mechanisms for autonomous UAV launch and recovery systems, including CAD, structural analysis, prototyping, and testing. Requires 5+ years of mechanical design experience and a BS in Mechanical or Aerospace Engineering.
110k – 160k/yr
On-site5+ YOEHardware Engineering
About the role
Responsibilities
Design complex electro-mechanical mechanisms for autonomous aircraft launch and recovery systems
Own the full design process: concept, CAD, tolerance analysis, material selection, and drawing release
Perform structural and kinematic calculations and preliminary FEA
Prototype, test, and iterate mechanism designs for functionality and reliability
Collaborate with electrical, avionics, flight controls, and test teams
Support pre-production builds, prototype integration, and ground/flight testing
Requirements
B.S. in Mechanical/Aerospace Engineering
5+ years in mechanical or mechanism design
Strong CAD skills (NX preferred)
Kinematic analysis and optimization
Structural analysis utilizing hand calculations and finite element methods
FEA analysis: Modal, non-linear and linear, buckling, fatigue
GD&T and tolerance stack-ups for mechanical systems
Materials selection inclusive of alloys, heat treatments, allowables, and finishes
Ability to work independently in fast-paced, cross-functional teams
Nice-to-Haves
Experience with UAVs, aircraft, or robotic systems
Familiarity with electro-mechanical actuators
Proficiency in FMEA, DOE, and root cause analysis
Hands-on machine shop or mechanic experience (professional or hobby)
MIL-STD-810, structural, or actuated mechanism testing experience
Ability to thrive in startup, R&D, or defense innovation environments
Skills
CADNxKinematic AnalysisStructural AnalysisFEAGD&TTolerance Stack-UpsMaterials SelectionFinite Element MethodsElectro-Mechanical Design
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