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ZooxZooxHayward, CA

Senior / Staff Manufacturing Engineer - Body

Lead development and implementation of automotive Body-in-White assembly processes, equipment, and factory layouts. Requires 8+ years of automotive BIW manufacturing engineering experience and expertise in joining technologies and GD&T.

178k – 245k/yr
On-site8+ YOEHardware Engineering

About the role

Responsibilities

  • Develop and implement automotive body assembly equipment, tools, and scalable manufacturing processes.
  • Lead block planning and concept factory layouts to optimize footprint, material flow, and utility routing.
  • Collaborate closely with Vehicle Engineering teams during early design phases to influence product architecture for Design for Manufacturability.
  • Define and validate core body assembly processes, serving as a technical resource for dissimilar metal joining, structural adhesive dispensing, mechanical fastening, and automated framing.
  • Create and maintain detailed process documentation, including process failure mode analyses, control plans, and standard operating procedures.
  • Act as a primary technical liaison with external equipment integrators and toolmakers, participating in equipment validation and final commissioning.
  • Work collaboratively with team members to set technical standards and support junior engineers as the manufacturing organization grows.

Requirements

  • Bachelor’s degree in Mechanical, Manufacturing, Industrial Engineering, or a related discipline, or equivalent practical experience.
  • At least 8 years of manufacturing engineering experience, with a focus on launching automotive Body-in-White production lines, or equivalent experience.
  • Technical expertise in advanced automotive joining technologies, automated framing systems, and dimensional engineering using Geometric Dimensioning and Tolerancing.
  • Experience developing technical specifications and managing deliverables with automation partners, including a willingness to travel for equipment buyoffs and line installations.
  • Proficiency with industry-standard design and layout software, such as CATIA and AutoCAD.
  • This position requires ~25% travel.

Nice-to-Haves

  • Experience scaling production within an automotive Body-in-White (BIW) or Paint shop environment.
  • Familiarity with Product Lifecycle Management and Manufacturing Execution Systems integration in an automated production setting.
  • Experience utilizing advanced factory simulation and layout validation tools.

Skills

CATIAAutocadGeometric Dimensioning And TolerancingAutomated Framing SystemsDissimilar Metal JoiningStructural Adhesive DispensingMechanical FasteningProcess Failure Mode AnalysesControl PlansStandard Operating Procedures
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