Senior Mechanical Design Engineer
Designs complex electromechanical systems for consumer sleep products, driving from concept through high-volume production in Asia. Requires 3+ years experience, 3D CAD proficiency, and manufacturing expertise including DFM/DFA and GD&T.
Responsibilities
- Architect and design complex electromechanical systems, including plastic, metal, and soft goods components integrated with novel sensors and actuators.
- Drive designs across the entire development lifecycle, including brainstorming, CAD, prototyping, testing, and ramp into production in Asia.
- Solve highly cross-functional problems by working with electrical, software, reliability, and manufacturing engineering teams.
- Perform analysis and testing to ensure designs meet product goals, including thermal, fluid, and structural analyses.
- Help shape the direction of our products and features by collaborating with industrial design, marketing, and product teams as well as company leadership.
Requirements
- 3+ years of consumer product design experience with knowledge of injection molding, sheet metal forming, and sensor/electronics integration. Experience shipping high-volume consumer products, including manufacturing support in Asia.
- Highly proficient with 3D modeling (e.g. Solidworks, NX, Creo).
- Experience with high-volume manufacturing processes, design for manufacturability and assembly (DFM/DFA), tolerance analysis, functional dimensioning and geometric tolerancing (GD&T).
- Solid understanding of root cause analysis, DOEs, and other quality measuring techniques.
- BSME or equivalent.
- Willingness and ability to travel to China as needed.
Senior Engineer, Air Vehicle Fluid Systems
Design and analyze liquid cooling and thermal management fluid systems for jet-engine VTOL military UAV. Requires 5+ years experience with thermal/fluid systems, strong CAD and analysis skills.
Spacecraft Systems Engineer
Design, develop, and test spacecraft systems and subsystems across the full satellite lifecycle. Lead requirements derivation, subsystem budgeting, verification planning, and technical milestones while collaborating with multi-disciplinary teams.
Senior Manufacturing Process Engineer
Develop and optimize pre- and post-processing manufacturing technologies for Carbon's DLS platform. Drive process solutions, design fixtures/tooling, and support production of complex electromechanical assemblies in a fast-paced environment.
Hardware Operations Manager
Lead hardware NPI programs and sustain engineering for medical devices, managing cross-functional teams across US and Asia while integrating software platforms with hardware products. Requires 5+ years in hardware operations or TPM and a bachelor's in engineering or related field.