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Senior Suspension System Engineer

196k – 236kFoster City, CAHardware EngineeringOnsite5+ YOE
Summary

Lead design, integration, and validation of an active suspension system for Zoox's autonomous Robotaxi. Requires strong vehicle dynamics, model-based systems engineering, and automotive functional safety experience.

About the role

Responsibilities

  • Lead the design and controls development of a full active suspension system for an autonomous vehicle platform.
  • Author system technical specifications, system requirements, and interface control documents for the active suspension system.
  • Develop system design, integration, and validation test plans to ensure optimal ride quality, handling performance, safety, and efficiency.
  • Plan and execute vehicle-level system integration activities, including hardware-in-the-loop (HIL) testing, vehicle validation, and virtual verification.
  • Collaborate cross-functionally with mechanical, electrical, firmware, and controls teams to define system requirements and ensure seamless subsystem integration.
  • Ensure suspension subsystems—including actuators, sensors, control modules, and electromechanical components—meet defined requirements and interface specifications.
  • Participate in technical design reviews and supplier evaluations.
  • Develop System FMEAs, diagnostic strategies, and fault reactions to ensure safe and robust suspension system operation.
  • Lead root cause analysis and issue resolution, including data analysis, log reviews, and hardware investigations.

Requirements

  • Strong foundation in vehicle dynamics, structural mechanics, and control theory as applied to suspension system design.
  • Experience with suspension system modeling and simulation tools (e.g., ADAMS, MATLAB/Simulink).
  • Deep knowledge of developing automotive systems using model-based design processes.
  • Deep knowledge of developing system and subsystem requirements, with proficiency in tools like IBM DOORS, Siemens Polarion.
  • Knowledge of automotive electrical architectures, including communication protocols (CAN/LIN/Ethernet) and defining physical and functional interfaces.
  • Knowledge of automotive diagnostics (UDS) routines and functional safety standards (ISO 26262).
  • Experience developing System FMEAs and defining diagnostic strategies and fault reactions for safety-critical systems.
  • Familiarity with vehicle-level integration and validation processes, including HIL testing and on-vehicle performance evaluation.

Nice-to-Haves

  • Experience in Model Based System Design process.
  • Experience in real time embedded software architecture, e.g., AUTOSAR.
  • Experience in advanced embedded software architecture, e.g., LINUX.
  • Experience with objective and subjective suspension evaluation criteria.
Skills
ADAMSMATLABSimulinkIBM DOORSSiemens PolarionCANLINEthernetUDSISO 26262System FMEAHIL testingAUTOSARLinux
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