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Manufacturing Engineer

Oak Ridge, TNOnsite3+ YOE
Summary

Improve characterization workflows, throughput, and capacity planning to support nuclear fuel manufacturing operations. Requires 3-7 years manufacturing or process engineering experience and a bachelor's in engineering or materials science.

About the role

Responsibilities

Characterization Process Improvement

  • Analyze characterization workflows from sample receipt through preparation, measurement, review, reporting, and release
  • Identify bottlenecks, queue times, rework loops, and process gaps that limit characterization throughput
  • Develop and implement improvements to reduce cycle time, improve consistency, and support production schedules
  • Establish standard work, process maps, visual management tools, and workflow controls for characterization activities
  • Support transition of characterization methods from development workflows into repeatable production support processes

Manufacturing & Production Support

  • Partner with manufacturing, fuel development, quality, and characterization teams to align characterization capacity with production needs
  • Help define characterization requirements, timing, and readiness inputs needed to support fuel production
  • Support production planning by providing characterization capacity assumptions, turnaround times, and constraint information
  • Work with technical teams to ensure sample flow, data review, and reporting processes support manufacturing decision-making
  • Assist in resolving production delays or quality issues related to characterization throughput, data availability, or sample processing

Capacity Planning & Throughput Analysis

  • Develop and maintain capacity models for characterization equipment, sample preparation steps, technician workflows, and data review processes
  • Track key metrics such as sample throughput, turnaround time, equipment utilization, backlog, rework, and schedule adherence
  • Use data to identify constraints and support prioritization of equipment, staffing, automation, and process improvement needs
  • Help forecast characterization demand based on production plans, development programs, and qualification activities
  • Communicate capacity risks and resource constraints clearly to characterization leadership and cross-functional stakeholders

Laboratory Systems, Equipment & Workflow Support

  • Support layout, workflow, and equipment utilization improvements within characterization laboratory areas
  • Assist with implementation, qualification, and readiness of characterization and sample preparation equipment
  • Work with technical staff to improve equipment scheduling, preventive maintenance coordination, and tool availability
  • Support sample tracking, data handoff, records management, and reporting systems
  • Identify opportunities for automation, image analysis improvements, data capture improvements, and reduced manual handling

Quality, Data & Documentation

  • Support development of controlled procedures, work instructions, forms, and records for characterization workflows
  • Ensure characterization processes support traceability, audit readiness, and quality system expectations
  • Work with quality and technical teams to improve data review, disposition, and reporting practices
  • Apply basic statistical and industrial engineering methods to evaluate process variation, measurement flow, and operational performance
  • Support corrective actions and root cause investigations related to characterization process performance

Cross-Functional Coordination

  • Work closely with scientists, technicians, manufacturing engineers, quality engineers, production planners, and operations teams
  • Translate technical characterization needs into practical manufacturing workflows and execution plans
  • Challenge process assumptions constructively while respecting technical requirements and scientific judgment
  • Help ensure characterization activities are integrated into broader manufacturing schedules and production readiness planning
  • Communicate issues, tradeoffs, and improvement opportunities clearly across technical and operational teams

Preferred Qualifications

  • Bachelor’s degree in Mechanical Engineering, Industrial Engineering, Manufacturing Engineering, Materials Science, Chemical Engineering, or a related technical discipline
  • 3–7 years of experience in manufacturing engineering, industrial engineering, process engineering, quality engineering, metrology, laboratory operations, or a related technical role
  • Experience improving workflows, throughput, capacity, or production support processes in a manufacturing, laboratory, inspection, or test environment
  • Strong understanding of process mapping, standard work, bottleneck analysis, cycle time reduction, and continuous improvement methods
  • Familiarity with materials characterization, microscopy, metrology, metallography/materialography, sample preparation, or laboratory testing preferred
  • Experience with production support functions such as inspection, test, quality control, metrology, or analytical laboratories is strongly preferred
  • Ability to work with technical experts and translate complex processes into practical, repeatable workflows
  • Strong data analysis skills, including Excel and basic statistical analysis
  • Experience developing procedures, work instructions, process documentation, or controlled records
  • Familiarity with manufacturing quality systems, traceability, audit readiness, and regulated environments preferred
  • Experience in nuclear, aerospace, defense, semiconductor, medical device, energy, chemical processing, or advanced manufacturing environments is a plus
  • Practical, hands-on mindset with the ability to work effectively in laboratory and manufacturing environments

Benefits

  • Health, Dental & Vision Insurance
  • Health Savings Account
  • Disability and Life Insurance
  • 401(k) Plan
  • Paid Time Off and Holidays
Skills
Process MappingStandard WorkBottleneck AnalysisCycle Time ReductionContinuous ImprovementCapacity PlanningStatistical AnalysisExcelProcess DocumentationQuality Systems