Manufacturing Engineer
Oak Ridge, TNOnsite3+ YOE
Summary
Improve characterization workflows, throughput, and capacity planning to support nuclear fuel manufacturing operations. Requires 3-7 years manufacturing or process engineering experience and a bachelor's in engineering or materials science.
About the role
Responsibilities
Characterization Process Improvement
- Analyze characterization workflows from sample receipt through preparation, measurement, review, reporting, and release
- Identify bottlenecks, queue times, rework loops, and process gaps that limit characterization throughput
- Develop and implement improvements to reduce cycle time, improve consistency, and support production schedules
- Establish standard work, process maps, visual management tools, and workflow controls for characterization activities
- Support transition of characterization methods from development workflows into repeatable production support processes
Manufacturing & Production Support
- Partner with manufacturing, fuel development, quality, and characterization teams to align characterization capacity with production needs
- Help define characterization requirements, timing, and readiness inputs needed to support fuel production
- Support production planning by providing characterization capacity assumptions, turnaround times, and constraint information
- Work with technical teams to ensure sample flow, data review, and reporting processes support manufacturing decision-making
- Assist in resolving production delays or quality issues related to characterization throughput, data availability, or sample processing
Capacity Planning & Throughput Analysis
- Develop and maintain capacity models for characterization equipment, sample preparation steps, technician workflows, and data review processes
- Track key metrics such as sample throughput, turnaround time, equipment utilization, backlog, rework, and schedule adherence
- Use data to identify constraints and support prioritization of equipment, staffing, automation, and process improvement needs
- Help forecast characterization demand based on production plans, development programs, and qualification activities
- Communicate capacity risks and resource constraints clearly to characterization leadership and cross-functional stakeholders
Laboratory Systems, Equipment & Workflow Support
- Support layout, workflow, and equipment utilization improvements within characterization laboratory areas
- Assist with implementation, qualification, and readiness of characterization and sample preparation equipment
- Work with technical staff to improve equipment scheduling, preventive maintenance coordination, and tool availability
- Support sample tracking, data handoff, records management, and reporting systems
- Identify opportunities for automation, image analysis improvements, data capture improvements, and reduced manual handling
Quality, Data & Documentation
- Support development of controlled procedures, work instructions, forms, and records for characterization workflows
- Ensure characterization processes support traceability, audit readiness, and quality system expectations
- Work with quality and technical teams to improve data review, disposition, and reporting practices
- Apply basic statistical and industrial engineering methods to evaluate process variation, measurement flow, and operational performance
- Support corrective actions and root cause investigations related to characterization process performance
Cross-Functional Coordination
- Work closely with scientists, technicians, manufacturing engineers, quality engineers, production planners, and operations teams
- Translate technical characterization needs into practical manufacturing workflows and execution plans
- Challenge process assumptions constructively while respecting technical requirements and scientific judgment
- Help ensure characterization activities are integrated into broader manufacturing schedules and production readiness planning
- Communicate issues, tradeoffs, and improvement opportunities clearly across technical and operational teams
Preferred Qualifications
- Bachelor’s degree in Mechanical Engineering, Industrial Engineering, Manufacturing Engineering, Materials Science, Chemical Engineering, or a related technical discipline
- 3–7 years of experience in manufacturing engineering, industrial engineering, process engineering, quality engineering, metrology, laboratory operations, or a related technical role
- Experience improving workflows, throughput, capacity, or production support processes in a manufacturing, laboratory, inspection, or test environment
- Strong understanding of process mapping, standard work, bottleneck analysis, cycle time reduction, and continuous improvement methods
- Familiarity with materials characterization, microscopy, metrology, metallography/materialography, sample preparation, or laboratory testing preferred
- Experience with production support functions such as inspection, test, quality control, metrology, or analytical laboratories is strongly preferred
- Ability to work with technical experts and translate complex processes into practical, repeatable workflows
- Strong data analysis skills, including Excel and basic statistical analysis
- Experience developing procedures, work instructions, process documentation, or controlled records
- Familiarity with manufacturing quality systems, traceability, audit readiness, and regulated environments preferred
- Experience in nuclear, aerospace, defense, semiconductor, medical device, energy, chemical processing, or advanced manufacturing environments is a plus
- Practical, hands-on mindset with the ability to work effectively in laboratory and manufacturing environments
Benefits
- Health, Dental & Vision Insurance
- Health Savings Account
- Disability and Life Insurance
- 401(k) Plan
- Paid Time Off and Holidays
Skills
Process MappingStandard WorkBottleneck AnalysisCycle Time ReductionContinuous ImprovementCapacity PlanningStatistical AnalysisExcelProcess DocumentationQuality Systems