# Staff Engineer, Industrial (R4300)
**Company:** [Shield AI](https://hotfix.jobs/companies/shield-ai)
**Location:** Dallas, TX
**Salary:** $120K-$190K
**Experience:** 7+ years
**Skills:** Autocad, Visio, Plant Simulation, Flexsim, Anylogic, Line Balancing, Kanban, 5S, Time-Study Methods, Industrial Engineering, As9100, Iso 9001
**Posted:** 2025-12-15
> Designs high-efficiency manufacturing systems, material flow loops, and factory layouts for aerospace production. Architects end-to-end workflows, runs simulations for throughput optimization, and leads cross-functional reviews. Requires 7+ years in industrial engineering and bachelor's in relevant field.
## Job Description
## Responsibilities
- Map current-state flow: cycle/takt times, operator walk paths, WIP, supermarkets/kitting strategies, replenishment loops.
- Produce detailed 2D layouts and 3D/VR models with utilities, rack placement, POUs, FIFO lanes, safety zones, and equipment footprints.
- Run capacity analysis, line balancing, buffer sizing, and kanban calculations.
- Define material presentation (kitting, bulk, sequencing) and packaging standards for mechanical/composite/electrical parts.
- Lead cross-functional layout design reviews with ME, IE, Quality, EHS, and Production.
- Run discrete-event simulations (**Plant Simulation**/**FlexSim**/**AnyLogic**) to test throughput, sensitivity, and bottlenecks.
- Write a Launch Layout & Flow Playbook including signage, floor markings, tugger routes, supermarket definitions, and build-station standards.
- Support physical installation (tape-outs, rack placement, utility tie-ins) and validate performance through time studies and spaghetti diagrams.

## Required Qualifications
- 7+ years of experience in factory layout, industrial engineering, material flow design, or related AME functions.
- **Bachelor’s degree** in Mechanical, Industrial, Systems, or related engineering field.
- Experience in prototype manufacturing in a startup or rapid-growth environment.
- Strong understanding of manufacturing processes, including machining, composites, avionics and/or assembly.
- Demonstrated ability to work in a fast-paced, high-pressure environment and adapt to changing priorities.

## Preferred Qualifications
- Knowledge of quality standards, such as **AS9100** or **ISO 9001**.
- Familiarity with advanced manufacturing technologies, such as additive manufacturing or automation systems.
- Strong project management skills, including experience managing multiple priorities and deadlines.

## Tools & Skills
- **AutoCAD**, **Visio**, **Plant Simulation**/**FlexSim**/**AnyLogic**, time-study methods, line balancing, **5S**/visual management, industrial engineering principles.
**Apply:** https://hotfix.jobs/jobs/staff-engineer-industrial-r4300-at-shield-ai-d25c5904-005a-4e4f-afcd-ee081b505f29
**Canonical:** https://hotfix.jobs/jobs/staff-engineer-industrial-r4300-at-shield-ai-d25c5904-005a-4e4f-afcd-ee081b505f29