# Staff Engineer, Advanced Manufacturing - Special Projects (R4972)
**Company:** [Shield AI](https://hotfix.jobs/companies/shield-ai)
**Location:** Dallas, TX
**Salary:** $120K-$190K
**Experience:** 7+ years
**Skills:** Mes, Qms, Minitab, Excel, Spc, Pfmea, Lean Manufacturing, 5S, CAD, As9100, Iso 9001, Additive Manufacturing, Automation Systems
**Posted:** 2026-05-22
> Lead manufacturing process development and production line setup for next-gen jet programs. Own tooling selection, work instructions, kaizen initiatives, and cross-functional execution in a fast-paced aerospace environment.
## Job Description
## What you'll do
- Define the Bill of Process and manufacturing sequence for assigned subassemblies or cells
- Map MBOM to operations, tooling needs, and process controls
- Build ergonomic workstations (height/reach zones, shadow boards, calibrated torque tools, ESD controls, POU materials)
- Create visual, operator-ready Work Instructions with torque specs, PPE, inspection points, and MES revision control
- Conduct time studies, compute takt/CT, identify bottlenecks, and lead kaizen improvements
- Establish standardized work, visual controls, job aids, and layered audit systems; iterate with operators
- Capture shop-floor lessons learned, defects, build issues, tooling feedback and drive root cause and corrective action
- Partner with Quality on in-process checks, error-proofing, and FAI readiness
- Implement ECOs, validate process updates, and maintain work instructions accordingly

## Tools & Skills
- MES/QMS systems
- Torque analyzers
- Minitab/Excel (SPC, capability, DOE)
- Lean/5S
- PFMEA
- Ergonomic assessment tools
- Control Plans
- Standard Operating Procedures

## Required Qualifications
- Ability to obtain and maintain a Top Secret clearance
- 7+ years of experience in manufacturing engineering, production systems, process development, or assembly engineering
- Bachelor’s degree in Mechanical, Industrial, Mechatronics, or related STEM field
- Experience in prototype manufacturing in a startup or rapid-growth environment
- Strong understanding of manufacturing processes, including machining, composites, avionics and/or assembly
- Demonstrated ability to work in a fast-paced, high-pressure environment and adapt to changing priorities

## Preferred Qualifications
- Knowledge of quality standards, such as AS9100 or ISO 9001
- Proficiency in CAD software
- Familiarity with advanced manufacturing technologies, such as additive manufacturing or automation systems
- Hands-on experience with manufacturing equipment and tooling design
- Strong project management skills, including experience managing multiple priorities and deadlines
**Apply:** https://hotfix.jobs/jobs/staff-engineer-advanced-manufacturing-special-projects-r4972-at-shield-ai-a44a2e51-d287-49f1-aa44-ea76080e04b3
**Canonical:** https://hotfix.jobs/jobs/staff-engineer-advanced-manufacturing-special-projects-r4972-at-shield-ai-a44a2e51-d287-49f1-aa44-ea76080e04b3