# Staff Technician, Air Vehicle Systems (R4892)

**Company:** [Shield AI](https://hotfix.jobs/companies/shield-ai)
**Location:** Dallas, TX
**Role:** Hardware Engineering
**Salary:** $71k – $106k/yr
**Experience:** 4+ years
**Skills:** Cnc Tools, Cad Models, Strain Gauges, Thermocouples, Data Acquisition Systems, Engineering Drawings, Machine Shop Operations, Hydraulic Actuators, Composite Bonding, Bearing Installation
**Posted:** 2026-04-29

> Fabricates, instruments, and tests air vehicle mechanical and fluid systems including landing gear and prototypes using machine shop tools and sensors. Requires 4-6 years in aircraft maintenance and prototype fabrication with hands-on shop experience.

## Job Description

## Responsibilities
- Construct and assemble air vehicle systems and subsystems such as landing gear, mechanisms, fluid systems, test articles in alignment with engineering drawings, engineering instructions, and CAD models.
- Support the design, prototyping, and fabrication of new products, R&D initiatives, and flight-ready hardware.
- Work with aerospace-grade materials and perform component repairs using industry-standard techniques and tools.
- Fabricate fixtures, machine brackets, and execute rapid modifications on prototype hardware as needed.
- Install strain gauges, thermocouples and various sensors according to precise instrumentation schematics.
- Route cabling, integrate data acquisition systems, and verify sensor calibration and operational status.
- Conduct mechanical testing by applying static and dynamic loads per detailed engineering procedures.
- Document test outcomes clearly and report anomalies or irregularities in a timely manner.
- Ensure a clean, organized, and safe workspace across shop, lab, and composite work areas.
- Contribute to ongoing improvements in instrumentation standards, testing procedures, and fabrication workflows.
- Source and manage inventory for parts and equipment needed for component repair or replacement.

## Required Qualifications
- 4-6 years of experience in aircraft maintenance, prototype fabrication, test stand design & fabrication.
- Proficient in metallic and mechanisms fabrication, bearing install & removal.
- Hands-on experience in machine shop operations, including manual and/or CNC tools.
- Ability to read engineering drawings, schematics, and detailed work instructions.
- Comfortable working in shop and lab environments with exposure to noise, dust, and chemicals.
- Ability to lift and move parts and equipment (up to 50 lbs.) and perform physical work for extended periods.

## Preferred Qualifications
- Familiarity with a variety of mechanical systems (e.g., hydraulic actuators, pumps, fluids, load frames, DAQ systems).
- Experience in aerospace, automotive, defense, or high-performance prototyping environments.
- Knowledge of adhesives, fasteners, and bonding processes for composite-to-metal or similar interfaces.
- Able to work independently and adapt quickly to changing technical needs.

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