# Composite Senior Technician, Prototype (R4609)
**Company:** [Shield AI](https://hotfix.jobs/companies/shield-ai)
**Location:** Dallas, TX
**Salary:** $58K-$87K
**Skills:** Ipc/Whma-A-620, As9100, Wire Harness Assembly, Pcba, Crimping, Soldering, J-Std-001, Composite Layup, Vacuum Bagging, Mil-Spec Connectors, Continuity Testing, High-Voltage Testing, Esd Prevention
**Posted:** 2026-01-07
> Assembles, inspects, and tests wire harnesses, PCBAs, and composite structures for UAV prototypes, ensuring compliance with aerospace standards like IPC/WHMA-A-620 and AS9100. Requires precision hands-on skills in crimping, soldering, engine integration, and quality inspections.
## Job Description
## Responsibilities

### Wire Harness / PCBA Assembly, Inspection and Testing
- Read and interpret aerospace schematics, technical drawings, and detailed work instructions.
- Measure, cut, strip, crimp, and terminate wires and cables to precise tolerances using specialized tools and equipment.
- Assemble wire harnesses, connectors, backshells, and shielding components per aerospace industry standards.
- Route wires carefully to meet form board layouts, bend radii, and environmental specifications.
- Perform board hardening and gel coating procedures.
- Coordinate with Avionics team members for the successful testing and provisioning of software on to Boards.

### Mechanical Assembly / Composite Airframe
- Conduct engine assembly, disassembly, and integration for UAV propulsion systems.
- Perform composite assembly work including basic layup procedures, bonding, vacuum bagging, running cure cycles, etc.
- Diagnose and resolve mechanical, electrical, and performance issues.
- Work closely with engineers and flight test teams to ensure system readiness.

### Quality and Compliance
- Perform visual inspections, continuity testing, and high-voltage insulation resistance testing to verify conformance to aerospace standards.
- Ensure all work adheres to IPC/WHMA-A-620 Class 3, AS9100, and other aerospace quality requirements.
- Identify and repair defects, ensuring zero tolerance for errors that could impact safety or reliability.
- Maintain traceability of all components, wires, and work performed.

### Documentation and Reporting
- Accurately complete production records, test logs, and quality assurance reports.
- Maintain detailed documentation for traceability and compliance with aerospace industry standards.

### Collaboration and Continuous Improvement
- Work closely with engineers, quality control, and production teams to troubleshoot and resolve technical issues.
- Provide feedback for process improvements and ensure compliance with lean manufacturing principles.

### Adherence to Safety Protocols
- Follow all safety regulations, including ESD (Electrostatic Discharge) prevention, PPE requirements, and cleanroom protocols where applicable.
- Maintain a clean and organized workspace in line with aerospace safety standards.

## Required Qualifications

### Technical Skills
- Strong proficiency in reading and interpreting aerospace schematics, blueprints, and work instructions.
- Experience in wire harness assembly, including crimping, soldering, and connector assembly.
- Experience handling and working with PCBAs.
- Composite assembly skills including basic layup procedures, bonding, vacuum bagging, running cure cycles, etc.
- Engine assembly, disassembly, and integration.
- Familiarity with aerospace-specific components such as MIL-SPEC connectors, backshells, braiding, and shielding.
- Experience with quality standards like IPC/WHMA-A-620 Class 3, AS9100, and MIL-STD requirements.

### Attention to Detail and Precision
- Ability to work with tight tolerances and ensure 100% quality in all wire harness assemblies.
- Strong problem-solving skills for identifying and addressing manufacturing defects.

### Certifications
- IPC/WHMA-A-620 Certification required or willingness to obtain.
- Certification in soldering to J-STD-001 standards preferred.

### Physical Requirements
- Ability to work with small components, perform repetitive tasks, and sit or stand for extended periods.
- Good manual dexterity and hand-eye coordination.
**Apply:** https://hotfix.jobs/jobs/composite-senior-technician-prototype-r4609-at-shield-ai-78543ece-21e4-49ea-a33f-51bb9166c34e
**Canonical:** https://hotfix.jobs/jobs/composite-senior-technician-prototype-r4609-at-shield-ai-78543ece-21e4-49ea-a33f-51bb9166c34e